HVAC cooling & heating load calculations on the PE Mechanical exam
Load calculations sit at the center of the HVAC & Refrigeration depth — they feed equipment sizing, airflow, and psychrometrics, so the math here shows up everywhere. The good news: most of it reduces to a handful of standard-air relations you can apply fast once they're automatic.
What you actually need to own
- The standard-air shortcut relations (sea-level, standard air):
- Sensible: Q_s = 1.08 × cfm × ΔT (Btu/h), with ΔT in °F.
- Latent: Q_L = 0.68 × cfm × ΔW (Btu/h), with ΔW in grains of moisture per lb of dry air.
- Total: Q_t = 4.5 × cfm × Δh (Btu/h), with Δh the enthalpy change (Btu/lb).
- Know that these factors come from standard-air density and must be corrected for elevation or low temperature when the air isn't standard.
- The cooling-load components: conduction through the envelope (U·A·ΔT, or a cooling-load temperature difference method), solar gain through glazing, internal gains (people — sensible + latent, lights, equipment), and infiltration/ventilation (both sensible and latent).
- The heating-load components: conduction losses (U·A·ΔT) and infiltration/ventilation — typically without crediting solar or internal gains (the conservative design condition).
- Sensible heat ratio SHR = Q_s / Q_t, which ties the load back to the psychrometric coil process.
Where people lose points
- Mixing up the factors — using 1.08 (sensible) on a latent or total quantity, or vice versa.
- Forgetting elevation/temperature corrections to the standard-air factors — the exam specifically tests non-sea-level air.
- Dropping the latent side of people and ventilation loads, or the latent portion of infiltration.
- Confusing heating and cooling assumptions — crediting solar/internal gains on a heating load.
How to study it
Drill the three air-side relations until the factor and units are reflexive, then practice full component-by-component load problems — envelope + solar + internal + ventilation — so you don't miss a term under time pressure. Tie every result back to the psychrometric process so the load and the coil are one picture, not two.
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